Finishing Underside Body Work


Splash Guards

This is a short post showing the last few bits of underside work before media blasting and application of coatings. Figure 1 shows a donor splash guard for the driver’s side. The original was a bit too crumbled to be reworked. Having surplus 304 stainless sheet, I decided to cut off the short mudflap mount and replace it with stainless steel. Figure 2 shows it installed on the car, and Figure 3 shows the modified passenger side splash guard.

1. Adding 304 Stainless to Donor Splash Guard

1. Adding 304 Stainless to Donor Splash Guard

2. Donor Splash Guard Reinstalled on Driver Side

2. Donor Splash Guard Reinstalled on Driver Side

3. Stainless on Passenger Side Splash Guard

3. Stainless on Passenger Side Splash Guard

Repairing Seat Belt Mounts

Figures 4-8 show the floor seat belt mounts being repaired. The floor metal surrounding the mounting bolts had rusted so I had to remove the anchors and replace small rectangular sections as shown in the photos. I am confident that the repairs are solid and safe.

4. Repairing Cabin Floor at Set Belt Mountings

4. Repairing Cabin Floor at Set Belt Mountings

5. Repairing Cabin Floor at Set Belt Mountings

5. Repairing Cabin Floor at Set Belt Mountings

6. Prepping for Seat Belt Anchors

6. Prepping for Seat Belt Anchors

7. Seat Belt Anchors Prepped for Welding

7. Seat Belt Anchors Prepped for Welding

8. Seat Belt Anchors Welded in Place

8. Seat Belt Anchors Welded in Place

Jack Mounts

The final step was to install the original jack mounts on the new rocker frames. I had no idea where to weld them but I was lucky enough to have another original Saab 96 sitting in the barn for reference. Figure 9 shows one mount and Figure 10 shows the mount being tested for fit to the jack.

9. Jack Mount Reinstalled/Welded

9. Jack Mount Reinstalled/Welded

10. Testing Fit of Jack Mounts

Figs 9-10

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